In this post we have shared the stories of four substance industry peers who executed remote instrumentation arrangements and accomplished picks up in productivity, energy efficiency, reliability and safety.
Know how wireless technology offered these synthetic processors a pragmatic, prudent way to more prominent process knowledge and enhanced operations.
1 - INCREASING PRODUCTIVITY
AkzoNobel, a main worldwide paint, coatings and claim to fame Chemicals Company, relied upon administrators to control steam stream and read gages physically at one plant to guarantee natural direction consistence and item quality.
Infrastructure and I/O constraints left little alternative to these manual solutions. AkzoNobel had to look beyond traditional wired methods to capture and report critical data.
Including remote/wireless instrumentation gave administrators new bits of knowledge into the procedure by giving the required and basic information constantly. This wiped out dreary more established strategies, arranging for administrators to perform more helpful errands.
2 - SAVING ENERGY
A major silicone manufacturer in the Northeast United States uses steam in many parts of its plant, but consumption was increasing without corresponding production improvements. Where was it all going?
Existing stream instrumentation was not giving solid data and was an upkeep cerebral pain. A significant number of the gadgets were likewise sent in inadequate areas.
Adding improved flow meters using wireless communication provided the precision data necessary to get steam consumption under control.
3 - AVOIDING DOWNTIME
INEOS Köln GmbH is a global plastics manufacturer, producing a variety of resins and forms. In its Cologne, Germany, plant, it moves polyethylene pellets using pneumatic conveyors.
Keeping up item virtue requires sifting the passing on air, yet the channels are liable to stopping up. Manual channel observing by administrators couldn't ensure that blockages would be seen before they influenced gear productivity.
Working in a zone where radio correspondence was testing, the plant required some persuading that remote would be dependable. At the point when the new brilliant remote transmitters were introduced and immediately shaped a system to send information back to the control framework, they were in a split second consoled.
4 - ENSURING SAFETY
FH Tank Storage in Kalmar, Sweden, operates a large fuel and petrochemical storage tank farm, with products constantly moving in and out of the facility. Inventory and spill control was largely a manual process, with operators checking levels visually.
Safety regulations and potential for personal injury, especially in the winter, called for a more automated system, but the size of the facility made traditional wiring a hugely expensive proposition.
Finding a wireless solution using a minimum number of level instrument types provided the means to solve the problems with minimal cost and operational disruption.
The plants profiled in this post used wireless technology to improve upon their existing measurement solutions. By investing in the benefits of wireless, their improvements were more cost effective than traditional wired solutions, and caused minimal disruption to existing operations.
Wireless technology allows plants to implement devices one at a time, or in one unit at a time, with each delivering immediate benefits and a quick return on investment. As more solutions are added, information from each can be combined to yield additional insights and further improve operations.
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