Cellular is everywhere. Cellular phones make our live much easier
than it was before. We can be reached everywhere and we can get
information and plan our time much more efficiently than before.
The cellular technology can be also used with SCADA applications to
improve productivity, increase plants’ uptime and prevent damages. The
device that makes the difference is the cellular modem. The cellular
modem is very similar to a cell phone. The difference is that it has no
keypad or screen. There are two types of cellular modems: GSM and CDMA.
Cellular modems can be used for data communication and text messaging
(SMS). Cellular modems can send and receive text messages. Cellular
modems have a number similar to a cell phone number. The cost of a
cellular modem is between 100$ to 200$.
The cellular modem can be connected to a computer using RS232 or USB
cable. Then, with suitable software it may send and receive text
messages (SMS) to/from any phone in any language using AT commands.
There are two modes for text messaging: Text Mode (for English) and PDU
mode (for all languages).
Today, cellular modems are becoming an integral part in many SCADA
applications where alarm notification and remote control are a must.
Imagine you could send a text message such as "Water level tank 1" to
your SCADA system... and within a few seconds you could get a reply -
"Water level tank 1 - 12 feet"...Imagine you could send a text message
such as "Turn main chiller ON" to your SCADA system and within a few
seconds your main chiller will be turned on? No need to travel to the
site. No need to call anyone. No need for a remote computer or Internet
connection! You may be at home or on vacation, but only one text message
away from your critical plant floor information!
Security is an important factor. There are two layers of security. The
first layer should ensure that if a text message is received from an
unknown phone number, this message should be ignored. The second layer
should check that if the phone number is known and defined in the
system, the person who has sent the text message is authorized to
execute a specific command. If not, the message should be ignored.
Today, there are customers who are still utilizing analog modems and the
TAP servers for alarm notification. Switching from analog modems to
cellular modems may improve plant performance and availability
significantly.
Here are the main differences between cellular modems and analog modems.
By utilizing cellular modems (GSM or CDMA), it is also possible to
receive alarm messages directly to cell phones. No need for a phone line
or Internet connection. Alarms are sent within 3-5 seconds. Using a
cell phone it is also possible to acknowledge alarms. Alarm
acknowledgement may be used to create escalation procedures. If the
alarm is not acknowledged within few minutes, the alarm message will be
sent to the next recipient on the list.
Cellular modems can help plant managers and maintenance engineers to:
- Minimize costs
- Shorten response times
- Improve service levels
- Prevent damages and loss
This article was written by Michael Meirovitz of Control See (
www.controlsee.com). Control See is a supplier of Alarm Notification and Remote Control software for SCADA applications.